Wine Fermenter Equipment by Nirav Engineering

Production scale Fermentor used in pharma and biotech and agriculture industry for various bio pharma product manufacturing.

We are manufacturing whole Fermentor plant as per customer requirement
We are manufacturing Fermentor up to 100000Liter capacity.

Fermentation Vessels manufactured by Maruti Engineering Works are the most flexible designed product to meet the requirements of the Pharmaceutical Industry.

Technical Specifications

Filling Volume : 65-80%
Material : Wetted parts are SS316L, and others is SS304
Surface Finish : inside surface is Matt finish
Agitation Fermentor use SEW / Bonfigloli decelerator
top mechanical agitator with two layer six blade impeller, one layer defoamer and four baffles.
mechanical seal (single or double mechanical seal)
speed range: 50-400rpm (it depends on the size of the vessel)
Or
Top mounted agitator with speed variation from 20 to 500 RPM

Equips of vessel using alcohol flame inoculation
sterilisable sampling and Flush bottom valve
CIP SIP system inbuilt.
PH, DO, temp. sensor on lower side, side glass, top with foam and level probe.

Construction : Floor-type One fermentor vessel with one control system

Capacity 5
0L to 30000L

Max Temperature (degree celcius): 200

We are in the filed of Designing, Manufacturing, Supplying and Commissioning all types of Biotech Processing equipments including Fermentors and Bio-Reactors in standard Model as well as the Custom Process System requirements in fully Turnkey Integrated Package.

Our range of our Capabilities:

• System Design based on the URS.
• DQ preparation for Fabrication & Software
• Carrying out detailed Engineering with PFD, P&ID, Utility Design & Consumptions
• Fabrication Drawings, Assembly Drawings, 3D & Isometric Drawings, Welding details, SOPs
• Mechanical, Piping & Electrical specifications
• Instrument Index, Specifications
• Agitator Design & Specifications
• Software Development, SCADA, DCS, HMI Controls
• CIP & SIP Units design and integration system
• Skid / Platform & Support design
• Fabrication in clean environment
• Complete Factory Assembly and execution of FAT.
• Preparation of Validation Packages – URS, FRS, HDS, SDS, FAT, IQ & OQ Protocols.
• Supply and Supporting PAT

Standard Features of Fermentor Assembly

• Vessel : SS 316L, ASME coded, Inside EP to <0.5 RA, Free of Dead legs, Auto Cleanable & sterilizable.
• Resterilizable Sample Valve
• Resterlizable Harvest/Drain Valve with quick connect fillings
• Peristaltic Pumping System
• Utility Service of
  • Water
  • Clean Air
  • Pure Steam
  • Boiler Steam
  • Cooling Water/Chilled Water Supply & Return
  • Drain System
  • Venting System
• Multiple Sterile Steam Traps
• Multiple Ingold-type ports for RTD, pH & DO Sensors
• Thermal Mass Flow Controller for Air
• Resterilizable Vent Filters
• Open Piping Frame
• Safety ports
• SS 316L Rupture Disc
• Automatic Back Pressure Regulator
• Exhaust line with Heat Exchanger & View Glass
• Compact Top or Bottom Drive Unit
• Efficient Agitation System
• Light & Fill port with sanitary Tri-Clamp
• Modular Design with variety of options for customization